Product Description
Fits: 40TE, 41AE, 40TES, 41TES, 45RFE, 545RFE, 68RFE, 62TE, 42LE, 42RLE, 41TE, 65RFE, 66RFE
Fits bores containing OE switch valve with .420" dia. large spool only.
- Requires:
- F-92835-TL32
- 92835-BST (Recommended)
- VB-FIX
Solenoid switch valves and plugs in listed Chrysler transmissions cause bore wear as they oscillate and stroke during operation. This wear allows pressure loss and cross-leakage, and often permits the plugs to cock and hang up in the bore. This can result in failsafe mode, various codes, bind-ups and burnt overdrive or 4th clutches. In 41 and 42 series units, TCC concerns can result, including engine stalling due to improper lockup.
Reconditioning the bore and installing Sonnax oversized solenoid switch valve and plug kit 92835-32K restores vital clearances for renewed operation and control.
- Patented Sonnax plugs redesigned to prevent cocking
- O-Ringed end plug positively seals bore
- Annular grooves help center valve and plugs in bore to prevent future side-load wear
- Hardcoat anodized aluminum valve and plug combat premature wear
| Part | OE Large Spool Dia. | Part No. | Tool Required |
|---|---|---|---|
| Standard-size kits address low to moderate bore wear. Oversize kits address excessive bore wear. | |||
| Oversized Solenoid Switch Valve | .420" | 92835-21 | F-92835-TL |
| Oversized Solenoid Switch Valve Plug Kit | .420" | 92835-18K | F-92835-TL18 |
| Oversized Solenoid Switch Valve & Plug Kit | .420" | 92835-32K | F-92835-TL32 |
| Solenoid Switch Valve Plug Kit | .420" | 92835-02K | None |
| Oversized Solenoid Switch Valve & Plug Kit | .453" | 92835-31K | F-92835-TL31 |
| Oversized Solenoid Switch Valve Plug Kit | .453" | 92835-22K | 92835-RM22 |
| Solenoid Switch Valve Plug Kit | .453" | 92835-39K | None |
| Valve body reaming fixture VB-FIX required. These oversized valve kits and their associated tool kits are still available. However, for improved reaming experience, results, and ease of use, it is recommended that oversized valve kit 92835-32K and associated tool kit F-92835-TL32 be used instead. |
Warning
Measure large spool diameter on OE switch valve as shown here to verify which Sonnax part will fit the unit being repaired. Chrysler switch valves measure .420" or .453". Sonnax offers repairs for both these versions.
Symptoms
- Codes 841, 868, 871, 988, 1775, 1776
- OD clutch burned
- Failsafe mode
- Bind-up
- 2nd Gear starts w/MIL on
- 4th Clutch burned
- Engine stall (41 & 42 series)
- TCC apply & release concerns (41 & 42 series)
Cause
Excess bore wear at the solenoid switch valve circuit allows critical pressure loss and causes plugs to hang up in the bore.
Correction
Recover hydraulic control and prevent valve sticking by reconditioning the bore and installing the patented Sonnax oversized solenoid switch valve and plug kit.
Contents
- Valve
- Inner Plug
- Outer Plug
- End Plug
- O-Rings (2) 1 Extra
Valve Body Layout
Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine what’s available for the specific valve body you’re working on. See all Sonnax valve body layouts.
Chrysler 45/545RFE, 65/66/68RFE Valve Body Layout
Chrysler 62TE Valve Body Layout
Chrysler 40/41TE, 41AE, 40/41TES, 42LE/RLE Valve Body Layout
